Levellers

Dassnagar  backed-up roller levelers are designed for precision coil strip flatness and shape correction. Advanced engineering makes this leveler a "one-operator" piece of equipment ideal for sheet leveling, parts leveling, cut-to-length lines and other applications. These levelers are the perfect solution to problems posed by coil set, cross bow, wavy edge and center buckled material. Precision Levelers, with standard 4-high and optional 5- or 6-high roll arrangements, compensate for "draw" in roll forming applications and eliminate "dished" stampings common in stamping processes. The result is dead-flat panel or strip for increased productivity and part quality.

Features:

  • Stress relieved, steel fabricated upper and lower roll housings
  • Work rolls manufactured from Bearing steel material, cryogenically treated and heat treated to 62-64 Rockwell C scale
  • Wedge-type adjustable back-ups
  • Motorized lower back-up adjustment
  • Manually adjustable upper back-ups
  • Crowned back-up rolls
  • Floating full-width back-ups on 5- and 6-high models
  • Motorized upper bank adjustments
  • Anti-backlash jacks for full tilt
  • Heavy-duty powered entry pinch rolls
  • Gearbox with "Herring Bone" gears and self-contained, gear-driven lubrication system
  • Automatic lubrication system
  • A/C closed loop Vector drive
  • User-friendly, touch screen control
  • Exit mounted inspection station
  • Material widths from 18" to 96"
  • One-Year Warranty
Optional Features:
  • Heavy-duty powered exit pinch rolls
  • High lift head
  • Cassette cartridge work roll design

Some of the Models available are stated below :

Leveler Models

Model 1.25L Specifications
Roll Diameter: 1.25" • No. of Rolls: 19


Material Width: 24 36 48 60 72
Back-ups: 3 3 5 5 7
Adjustable: 1 1 3 3 5
Max. Thickness: .078 .078 .060 .054 .048
Min. Thickness: .010 .010 .010 .010 .010

Model 1.5L Specifications
Roll Diameter: 1.50" • No. of Rolls: 19


Material Width: 36 48 60 72 84
Back-ups: 3 5 5 7 9
Adjustable: 1 3 3 5 6
Max. Thickness: .104 .093 .078 .078 .078
Min. Thickness: .015 .015 .015 .015 .015

Model 1.75L Specifications
Roll Diameter: 1.75" • No. of Rolls: 19


Material Width: 36 48 60 72 84 96
Back-ups: 3 5 5 7 9 9
Adjustable: 1 3 3 5 7 7
Max. Thickness: .164 .150 .140 .140 .125 .125
Min. Thickness: .021 .021 .021 .021 .021 .021

Model 2.25L Specifications
Roll Diameter: 2.25" • No. of Rolls: 17


Material Width: 36 48 60 72 84 96
Back-ups: 3 5 5 7 9 9
Adjustable: 1 3 3 5 7 7
Max. Thickness: .194 .187 .180 .164 .150 .140
Min. Thickness: .036 .036 .036 .036 .036 .036

Model 3L Specifications
Roll Diameter: 3.00" • No. of Rolls: 17


Material Width: 48 60 72 84 96
Back-ups: 5 5 7 9 9
Adjustable: 3 3 5 7 7
Max. Thickness: .250 .250 .240 .225 .209
Min. Thickness: .048 .048 .048 .048 .048

Leveler Parts